Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Half Phase
IGBT Inverter Output
800 Amperes/1200 Volts
PM800HSA120
Outline Drawing and Circuit Diagram
1
Description:
Powerex IntellimodTM Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
Complete Output Power
Circuit
Gate Drive Circuit
Protection Logic
Short Circuit
Over Current
Over Temperature
Under Voltage
Applications:
Inverters
UPS
Motion/Servo Control
Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM800HSA120 is a 1200V,
800 Ampere IntellimodTM Intelligent
Power Module.
Type
Current Rating
V
CES
Amperes
Volts (x 10)
PM
800
120
Dimensions
Inches
Millimeters
A
3.94
100.0
B
5.20
132.0
C
1.33 +0.04/-0.02 33.7 +1.0/-0.5
D
3.23
0.010
82.0
0.25
E
4.33
0.010
110.0
0.25
F
2.84
72.0
G
1.42
36.0
H
0.53
13.5
J
0.06
1.5
K
0.17
4.4
L
0.15
3.8
M
0.06
1.5
N
0.35
9.0
P
0.53
13.5
Dimensions
Inches
Millimeters
Q
0.10
2.54
R
M8 Metric
M8
S
6.5
6.5
T
1.02
26.0
U
0.26
6.5
V
0.025
0.64
W
0.20
5.0
X
1.97
50.0
AA
0.71
18.0
BB
0.55
14.0
CC
0.39
10.0
DD
1.14.
29.0
SENS
SINK
OUT2
OUT1
TEMP
VCC
GND
FO
SR
IN
VI
FO
SR
CI
VC
C
E
C
E
1 2 3 4 5
5
2
3
4
1
1.5 OHM
Rfo
C1
300 pf
Rref
AMP
Tm
BB
D
A
DD
AA
E
B
Q
T
F
CC
X
W
G
N
C
P
K
M
L
H
J
S
(4 HOLES)
R (2 REQD)
TYP
TYP
V SQ.(5 PLACES)
TYP
PM800HSA120
IntellimodTM Module
Half Phase IGBT Inverter Output
800 Amperes/1200 Volts
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings,
T
j
= 25C unless otherwise specified
Characteristics
Symbol
PM800HSA120
Units
Power Device Junction Temperature
T
j
-20 to 150
C
Storage Temperature
T
stg
-40 to 125
C
Case Operating Temperature
T
C
-20 to 100
C
Mounting Torque, M6 Mounting Screws
--
26
in-lb
Mounting Torque, M8 Main Terminal Screws
--
95
in-lb
Module Weight (Typical)
--
1700
Grams
Supply Voltage Protected by OC and SC (V
D
= 13.5 - 16.5V, Inverter Part)
V
CC(prot.)
800
Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal
V
RMS
2500
Volts
Control Sector
Supply Voltage Applied between (V
1
-V
C
)
V
D
20
Volts
Input Voltage Applied between (C
1
-V
C
)
V
CIN
10
Volts
Fault Output Supply Voltage (Applied between F
o
-V
c
)
V
FO
20
Volts
Fault Output Current
I
FO
20
mA
IGBT Inverter Sector
Collector-Emitter Voltage (V
D
= 15V, V
CIN
= 5V)
V
CES
1200
Volts
Collector Current,
I
C
800
Amperes
Peak Collector Current,
I
CP
1600
Amperes
Collector Dissipation
P
C
4630
Watts
3
PM800HSA120
IntellimodTM Module
Half Phase IGBT Inverter Output
800 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Over Current Trip Level Inverter Part
OC
-20
C
T
j
125
C
1060
1300
--
Amperes
Short Circuit Trip Level Inverter Part
SC
-20
C
T
j
125
C
1350
1700
--
Amperes
Over Current Delay Time
t
off(OC)
V
D
= 15V
--
5
--
S
Over Temperature Protection
OT
Trip Level
100
110
120
C
OT
R
Reset Level
85
95
105
C
Supply Circuit Under Voltage Protection
UV
Trip Level
11.5
12.0
12.5
Volts
UV
R
Reset Level
--
12.5
--
Volts
Supply Voltage
V
D
Applied between V
1
-V
C
13.5
15
16.5
Volts
Circuit Current
I
D
V
D
= 15V, V
CIN
= 5V, V
1
-V
C
--
23
40
mA
Input ON Threshold Voltage
V
CIN(on)
Applied between C
1
-V
C
1.2
1.5
1.8
Volts
Input OFF Threshold Voltage
V
CIN(off)
Applied between C
1
-V
C
1.7
2.0
2.3
Volts
PWM Input Frequency
f
PWM
3- Sinusoidal
--
15
20
kHz
Fault Output Current
I
FO(H)
V
D
= 15V, V
FO
= 15V
--
--
0.01
mA
I
FO(L)
V
D
= 15V, V
FO
= 15V
--
10
15
mA
Minimum Fault Output Pulse Width
t
FO
V
D
= 15V
1.0
1.8
--
mS
SXR Terminal Output Voltage
V
SXR
T
j
125
C, Rin = 6.8 k
4.5
5.1
5.6
Volts
PM800HSA120
IntellimodTM Module
Half Phase IGBT Inverter Output
800 Amperes/1200 Volts
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector Cutoff Current
I
CES
V
CE
= V
CES
, T
j
= 25
C
--
--
1.0
mA
V
CE
= V
CES
, T
j
= 125
C
--
--
10
mA
Diode Forward Voltage
V
FM
-I
C
= 800A, V
D
= 15V, V
CIN
= 5V
--
2.6
3.5
Volts
Collector-Emitter Saturation Voltage
V
CE(sat)
V
D
= 15V, V
CIN
= 0V, I
C
= 800A,
--
2.5
3.5
Volts
T
j
= 25
C
V
D
= 15V, V
CIN
= 0V, I
C
= 800A,
--
2.3
3.3
Volts
T
j
= 125
C
Inductive Load Switching Times
t
on
0.5
1.4
2.5
S
t
rr
V
D
= 15V, V
CIN
= 0 ~ 5V
--
0.2
0.4
S
t
C(on)
V
CC
= 600V, I
C
= 800A
--
0.4
1.0
S
t
off
T
j
= 125
C
--
3.0
4.0
S
t
C(off)
--
0.6
1.1
S
Thermal Characteristics
Characteristic
Symbol
Condition
Min.
Typ.
Max.
Units
Junction to Case Thermal Resistance
R
th(j-c)Q
Each IGBT
--
--
0.027
C/Watt
R
th(j-c)D
Each FWDi
--
--
0.045
C/Watt
Contact Thermal Resistance
R
th(c-f)
Case to Fin Per Module,
--
--
0.022
C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic
Symbol
Condition
Value
Units
Supply Voltage
V
CC
Applied across C1-E2 Terminals
0 ~ 800
Volts
V
D
Applied between V
1
-V
C
15
1.5
Volts
Input ON Voltage
V
CIN(on)
Applied between C
1
-V
C
0 ~ 0.8
Volts
Input OFF Voltage
V
CIN(off)
Applied between C
1
-V
C
4.0 ~ V
SXR
Volts
PWM Input Frequency
f
PWM
Using Application Circuit
5 ~ 20
kHz
Minimum Dead Time
t
DEAD
Input Signal
4.0
S
5
PM800HSA120
IntellimodTM Module
Half Phase IGBT Inverter Output
800 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE, V
CE(sat)
, (VOLTS)
SATURATON VOLTAGE CHARACTERISTICS
(TYPICAL)
0
200
400
600
800
1000
1.0
0
2.0
3.0
V
D
= 15V
T
j
= 25
C
T
j
= 125
C
SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
COLLECTOR-EMITTER
SATURATON VOLTAGE CHARACTERISTICS
(TYPICAL)
0
13
15
17
1.0
0
2.0
3.0
I
C
= 800A
T
j
= 25
C
T
j
= 125
C
COLLECTOR-EMITTER VOLTAGE, V
CEsat
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
OUTPUT CHARACTERISTICS
(TYPICAL)
0
1.0
2.0
3.0
200
0
13
T
j
= 25
o
C
400
800
600
15
V
D
= 17V
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (
s)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
2
10
3
10
3
10
0
10
-1
t
on
V
CC
= 600V
V
D
= 15V
t
off
T
j
= 25
C
T
j
= 125
C
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES,
t
c(on)
, t
c(off)
, (
s)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
1
10
2
10
3
10
0
10
-1
V
CC
= 600V
V
D
= 15V
T
j
= 25
C
T
j
= 125
C
t
c(on)
t
c(off)
COLLECTOR CURRENT, I
C
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (
S)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
2
10
3
10
4
10
-1
10
-2
I
rr
t
rr
V
CC
= 600V
V
D
= 15V
T
j
= 25
C
T
j
= 125
C
10
3
10
1
10
0
REVERSE RECOVERY CURRENT
,
I
rr
,
(
AMPERES
)
10
0
10
2
DIODE FORWARD VOLTAGE, V
EC
, (VOLTS)
DIODE FORWARD CURRENT,-I
E
, (AMPERES)
DIODE FORWARD CHARACTERISTICS
10
3
10
2
10
1
T
j
= 25
C
T
j
= 125
C
V
D
= 15V
0
1.0
2.0
3.0
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