Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Half Phase
IGBT Inverter Output
800 Amperes/600 Volts
PM800HSA060
Outline Drawing and Circuit Diagram
673
Description:
Powerex IntellimodTM Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
Complete Output Power
Circuit
Gate Drive Circuit
Protection Logic
Short Circuit
Over Current
Over Temperature
Under Voltage
Applications:
Inverters
UPS
Motion/Servo Control
Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM800HSA060 is a 600V,
800 Ampere IntellimodTM Intelligent
Power Module.
Type
Current Rating
V
CES
Amperes
Volts (x 10)
PM
800
60
Dimensions
Inches
Millimeters
A
3.46
88.0
B
3.85
98.0
C
1.16
29.5
D
2.76
70.0
E
3.15
80.0
F
2.56
65.0
G
1.34
34.0
H
0.63
16.0
J
0.63
16.1
K
1.00
25.4
L
0.20
5.1
Dimensions
Inches
Millimeters
M
1.83
46.6
N
0.28
7.0
P
0.59
15.0
Q
0.10
2.54
R
0.71
18.0
S
0.08
2.0
T
0.02 SQ
0.64 SQ
U
0.26
6.5
V
M8
M8
W
0.79
20.0
LABEL
TYP
SENS
SINK
OUT2
OUT1
TEMP
VCC
GND
FO
SR
IN
VI
FO
SR
CI
VC
C
E
C
E
1 2 3 4 5
5 FO
4 VC
3 CI
2 SR
1 V1
A
B
C
P
N
G
J
K
E
Q
F
R
D
W
S
T SQ PIN
(5 PLS)
U
(4 HOLES)
(2 PLS)
H
V (2 REQD)
M
L
PM800HSA060
IntellimodTM Module
Half Phase IGBT Inverter Output
800 Amperes/600 Volts
674
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
PM800HSA060
Units
Power Device Junction Temperature
T
j
-20 to 150
C
Storage Temperature
T
stg
-40 to 125
C
Case Operating Temperature
T
C
-20 to 100
C
Mounting Torque, M6 Mounting Screws (Typical)
--
25
in-lb
Mounting Torque, M8 Main Terminal Screws (Typical)
--
100
in-lb
Module Weight (Typical)
--
630
Grams
Supply Voltage Protected by OC and SC (V
D
= 13.5 ~16.5V, Inverter Part)
V
CC(prot.)
400
Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal
V
RMS
2500
Volts
Control Sector,
T
j
= 25
C unless otherwise specified
Supply Voltage Applied between (V
1
-V
C
)
V
D
20
Volts
Input Voltage Applied between (C
1
-V
C
)
V
CIN
10
Volts
Fault Output Supply Voltage (Applied between F
O
and V
NC
)
V
FO
20
Volts
Fault Output Current
I
FO
20
mA
IGBT Inverter Sector,
T
j
= 25
C unless otherwise specified
Collector-Emitter Voltage (V
D
= 15V, V
CIN
= 5V)
V
CES
600
Volts
Collector Current,
I
C
800
Amperes
Peak Collector Current,
I
CP
1600
Amperes
Collector Dissipation
P
C
2100
Watts
675
PM800HSA060
IntellimodTM Module
Half Phase IGBT Inverter Output
800 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Over Current Trip Level Inverter Part
OC
-20
C
T
j
125
C, V
D
= 15V
1000
1350
--
Amperes
Short Circuit Trip Level Inverter Part
SC
-20
C
T
j
125
C, V
D
= 15V
1350
1870
--
Amperes
Over Current Delay Time
t
off(OC)
V
D
= 15V
--
5
--
S
Over Temperature Protection
OT
Trip Level
100
110
120
C
OT
R
Reset Level
85
95
105
C
Supply Circuit Under Voltage Protection
UV
Trip Level
11.5
12.0
12.5
Volts
UV
R
Reset Level
--
12.5
--
Volts
Supply Voltage
V
D
Applied between V
1
-V
C
13.5
15
16.5
Volts
Circuit Current
I
D
V
D
= 15V, V
CIN
= 5V
--
23
30
mA
Input ON Threshold Voltage
V
CIN(on)
Applied between C
1
-V
C
1.2
1.5
1.8
Volts
Input OFF Threshold Voltage
V
CIN(off)
Applied between C
1
-V
C
1.7
2.0
2.3
Volts
PWM Input Frequency
f
PWM
3- Sinusoidal
--
15
20
kHz
Arm Shoot-through Blocking Time
t
DEAD
At IPM's Input Terminals
3.5
--
--
S
Fault Output Current
I
FO(H)
V
D
= 15V, V
FO
= 15V
--
--
0.01
mA
I
FO(L)
V
D
= 15V, V
FO
= 15V
--
10
15
mA
Minimum Fault Output Pulse Width
t
FO
V
D
= 15V
1.0
1.8
--
mS
PM800HSA060
IntellimodTM Module
Half Phase IGBT Inverter Output
800 Amperes/600 Volts
676
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector Cutoff Current
I
CES
V
CE
= V
CES
, T
j
= 25
C
--
--
1.0
mA
V
CE
= V
CES
, T
j
= 125
C
--
--
10.0
mA
Diode Forward Voltage
V
FM
-I
C
= 800A, V
D
= 15V, V
CIN
= 5V
--
1.9
2.8
Volts
Collector-Emitter Saturation Voltage
V
CE(sat)
V
D
= 15V, V
CIN
= 0V, I
C
= 800A,
--
2.0
2.7
Volts
T
j
= 25
C, Pulsed
V
D
= 15V, V
CIN
= 0V, I
C
= 800A,
--
2.1
2.8
Volts
T
j
= 125
C, Pulsed
Inductive Load Switching Times
t
on
0.5
1.4
2.5
S
t
rr
V
D
= 15V, V
CIN
= 0 ~ 5V
--
0.15
0.3
S
t
C(on)
V
CC
= 300V, I
C
= 800A
--
0.4
1.0
S
t
off
T
j
= 125
C
--
2.5
3.5
S
t
C(off)
--
0.5
1.0
S
Thermal Characteristics
Characteristic
Symbol
Condition
Min.
Typ.
Max.
Units
Junction to Case Thermal Resistance
R
th(j-c)Q
Each IGBT
--
--
0.06
C/Watt
R
th(j-c)D
Each FWDi
--
--
0.09
C/Watt
Contact Thermal Resistance
R
th(c-f)
Case to Fin Per Module,
--
--
0.038
C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic
Symbol
Condition
Value
Units
Supply Voltage
V
CC
Applied across C-E Terminals
0 ~ 400
Volts
V
D
Applied between V
1
-V
C
15
1.5
Vol
Input ON Voltage
V
CIN(on)
Applied between C
1
-V
C
0 ~ 0.8
Volts
Input OFF Voltage
V
CIN(off)
Applied between C
1
-V
C
4.0 ~ V
SE
Volts
PWM Input Frequency
f
PWM
Using Application Circuit
5 ~ 20
kHz
Minimum Dead Time
t
DEAD
Input Signal
3.5
S
677
PM800HSA060
IntellimodTM Module
Half Phase IGBT Inverter Output
800 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
0
1
2
3
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE V
CE(sat)
, (VOLTS)
0
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
200
400
600
800
1000
0
10
2
10
3
10
4
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
c(on)
, t
c(off)
, (
s)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
0
10
1
V
CC
= 300V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
t
c(on)
t
c(off)
10
2
10
3
10
4
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (
S)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
0
10
1
V
CC
= 300V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
1
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
10
2
10
3
t
rr
I
rr
0
1
3
10
1
DIODE FORWARD VOLTAGE, V
CE
, (VOLTS)
DIODE FORWARD CURRENT, I
F
, (AMPERES)
10
2
10
3
T
j
= 25
o
C
T
j
= 125
o
C
V
D
= 15V
2
DIODE FORWARD CHARACTERISTICS
0
13
17
14
15
16
I
C
= 800A
T
j
= 25
o
C
T
j
= 125
o
C
1
2
3
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
2
10
3
10
4
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (
s)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
on
10
0
10
1
t
off
V
CC
= 300V
V
D
= 15V
T
j
= 25
o
C
Tj
= 125
o
C
0
1
2
0
200
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, V
CE(sat)
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
3
400
600
800
T
j
= 25
o
C
V
D
= 17V
13
15
0.7
0.8
0.9
1.1
1.2
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
13
0
15
17
19
T
j
= 25
o
C
0
1.0
0.7
0.8
0.9
1.0
1.1
0
1.2
OVER CURRENT TRIP LEVEL VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, T
j
, (
o
C)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
-20
20
60
100
140
V
D
= 15V
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