Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Single Phase
IGBT Inverter Output
400 Amperes/600 Volts
PM400DVA060
407
Description:
Powerex IntellimodTM Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
Complete Output Power
Circuit
Gate Drive Circuit
Protection Logic
Short Circuit
Over Temperature
Under Voltage
Applications:
Inverters
UPS
Motion/Servo Control
Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM400DVA060 is a 600V,
400 Ampere IntellimodTM Intelligent
Power Module.
Type
Current Rating
V
CES
Amperes
Volts (x 10)
PM
400
60
Outline Drawing and Circuit Diagram
Dimensions
Inches
Millimeters
A
4.72
120.0
B
2.76
70.0
C
1.14 +0.04/-0.02 29.0 +1.0/-0.5
D
4.17
0.010
106.0
0.25
E
2.20
0.010
56.0
0.25
F
1.52
38.5
G
0.16
4.0
H
0.16
4.01
J
0.40
10.16
K
0.55
14.0
L
1.02
26.0
M
0.45
11.5
Dimensions
Inches
Millimeters
N
0.12
3.0
P
1.50
38.0
Q
0.98
25.0
R
0.37
9.3
S
M6 Metric
M6
T
0.26 Dia.
Dia. 6.5
U
0.72
18.3
V
0.10
2.54
W
0.025 SQ
0.64 SQ
X
0.14 Dia.
3.5 Dia.
Y
1.10
28.0
SINK
SENS
OUT 2
OUT 1
TEMP
GND
V
CC
F
O
TH
E2
C2E1
C1
RG
IN
CI
V
NC
C
N1
S
NR
F
NO
V
N1
V
PC
C
P1
F
PO
S
PR
V
P1
SR
RREF
RFO
AMP
SINK
SENS
OUT 2
OUT 1
TEMP
GND
V
CC
F
O
RG
IN
CI
SR
RFO
AMP
TERMINAL CODE
1. V
N1
2. S
NR
3. C
N1
4. V
NC
5. F
NO
1. V
P1
2. S
PR
3. C
P1
4. V
PC
5. F
PO
C
D
U
A
B
R
E
Q
Q
P
N
G
S NUTS - 3 TYP.
F
H
J
V
L
M
K
K
K
T - 4 TYP.
W SQ. PIN
(10 PLACES)
X (2 PLACES)
Y
PM400DVA060
IntellimodTM Module
Single Phase IGBT Inverter Output
400 Amperes/600 Volts
408
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
PM400DVA060
Units
Power Device Junction Temperature
T
j
-20 to 150
C
Storage Temperature
T
stg
-40 to 125
C
Case Operating Temperature
T
C
-20 to 100
C
Mounting Torque, M6 Mounting Screws (Typical)
--
26
in-lb
Mounting Torque, M6 Main Terminal Screws (Typical)
--
26
in-lb
Module Weight (Typical)
--
510
Grams
Supply Voltage (Applied between C1-E2)
V
CC(surge)
500
Volts
Supply Voltage Protected by SC (V
D
= 13.5 ~16.5V, Inverter Part, T
j
= 125
C Start)
V
CC(prot.)
400
Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal
V
RMS
2500
Volts
Control Sector
Supply Voltage Applied between (V
P1
-V
PC
, V
N1
-V
NC
)
V
D
20
Volts
Input Voltage Applied between (C
P1
-V
PC
, V
N1
-V
NC
)
V
CIN
10
Volts
Fault Output Supply Voltage (Applied between F
PO
-V
PC
, F
NO
-V
NC
)
V
FO
20
Volts
Fault Output Current (Sink Current at F
O
Terminals)
I
FO
20
mA
IGBT Inverter Sector
Collector-Emitter Voltage (V
D
= 15V, V
CIN
= 5V)
V
CES
600
Volts
Collector Current,
(T
C
= 25
C)
I
C
400
Amperes
Peak Collector Current,
(T
C
= 25
C)
I
CP
800
Amperes
Collector Dissipation (T
C
= 25
C)
P
C
1136
Watts
409
PM400DVA060
IntellimodTM Module
Single Phase IGBT Inverter Output
400 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Short Circuit Trip Level
SC
-20
C
T
j
125
C, V
D
= 15V
650
910
--
Amperes
Short Circuit Current Delay Time
t
off(SC)
V
D
= 15V
--
10
--
S
Over Temperature Protection
OT
Trip Level
100
110
120
C
(V
D
= 15V, Lower Arm)
OT
r
Reset Level
85
95
105
C
Supply Circuit Under Voltage Protection
UV
Trip Level
11.5
12.0
12.5
Volts
(-20
C
T
j
125
C)
UV
r
Reset Level
--
12.5
--
Volts
Circuit Current
I
D
V
D
= 15V, V
CIN
= 5V, V
N1
-V
NC
--
23
30
mA
V
D
= 15V, V
CIN
= 5V, V
P1
-V
PC
--
23
30
mA
Input ON Threshold Voltage
V
CIN(on)
Applied between
1.2
1.5
1.8
Volts
Input OFF Threshold Voltage
V
CIN(off)
C
P1
-V
PC
, C
N1
-V
NC
1.7
2.0
2.3
Volts
Fault Output Current
I
FO(H)
V
D
= 15V, V
FO
= 15V*
--
--
0.01
mA
I
FO(L)
V
D
= 15V, V
FO
= 15V*
--
10
15
mA
Minimum Fault Output Pulse Width
t
FO
V
D
= 15V*
1.0
1.8
--
mS
SXR Terminal Output Voltage
V
SXR
T
j
125
C, R
in
= 6.8k
(S
PR
, S
NR
)
4.5
5.1
5.6
Volts
* Fault output is given only when the internal SC, OT, and UV protections circuits of either an upper-arm or a lower-arm device operate to protect it.
PM400DVA060
IntellimodTM Module
Single Phase IGBT Inverter Output
400 Amperes/600 Volts
410
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current
I
CES
V
CE
= V
CES
, V
D
= 15V, T
j
= 25
C
--
--
1.0
mA
V
CE
= V
CES
, V
D
= 15V, T
j
= 125
C
--
--
10.0
mA
FWDi Forward Voltage
V
EC
-I
C
= 400A, V
D
= 15V, V
CIN
= 5V
--
2.20
3.30
Volts
Collector-Emitter Saturation Voltage
V
CE(sat)
V
D
= 15V, V
CIN
= 0V, I
C
= 400A,
--
2.35
2.80
Volts
Pulsed, T
j
= 25
C
V
D
= 15V, V
CIN
= 0V, I
C
= 400A,
--
2.55
3.05
Volts
Pulsed, T
j
= 125
C
Inductive Load Switching Times
t
on
0.5
1.4
2.5
S
t
rr
V
D
= 15V, V
CIN
= 0 ~ 5V
--
0.15
0.3
S
t
C(on)
V
CC
= 300V, I
C
= 400A,
--
0.4
1.0
S
t
off
T
j
= 125
C
--
2.0
3.0
S
t
C(off)
--
0.5
1.0
S
Thermal Characteristics
Characteristic
Symbol
Condition
Min.
Typ.
Max.
Units
Junction to Case Thermal Resistance
R
th(j-c)Q
Each Inverter IGBT
--
--
0.11
C/Watt
R
th(j-c)D
Each Inverter FWDi
--
--
0.18
C/Watt
Contact Thermal Resistance
R
th(c-f)
Case to Fin Per Module,
--
--
0.081
C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic
Symbol
Condition
Value
Units
Supply Voltage
V
CC
Applied across C1-E2 Terminals
400
Volts
V
CE(surge)
Applied across C1-E1, C2-E2 Terminals
500
Volts
V
D
Applied between
15
1.5
Volts
V
P1
-V
PC
, V
N1
-V
NC *
Input ON Voltage
V
CIN(on)
Applied between
0.8
Volts
Input OFF Voltage
V
CIN(off)
C
P1
-V
PC
, C
N1
-V
NC
4.0
Volts
Arm Shoot-Through Blocking Time
t
DEAD
For IPM's each Input Signal
3.5
S
* With ripple satisfying the following conditions, dv/dt swing
5V/
s, Variation
2V peak to peak.
411
PM400DVA060
IntellimodTM Module
Single Phase IGBT Inverter Output
400 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
COLLECTOR CURRENT, I
C
, (AMPERES)
COLLECTOR-EMITTER VOLTAGE, V
CE(SAT)
, (VOLTS)
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL)
0
200
400
600
1.0
0
V
D
= 15V
2.0
3.0
CONTROL SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE,
V
CE(SAT)
, (VOLTS)
COLLECTOR-EMITTER
SATURATON VOLTAGE CHARACTERISTICS
(TYPICAL)
0
14
18
22
1.0
0
2.0
3.0
I
C
= 400A
T
j
= 25
C
T
j
= 125
C
COLLECTOR-EMITTER VOLTAGE, V
CE
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
OUTPUT CHARACTERISTICS
(TYPICAL)
0
10
20
30
100
0
V
D
= 17V
13
T
j
= 25
o
C
200
300
15
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (
s)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
2
10
3
10
4
10
0
10
-1
t
on
V
CC
= 300V
V
D
= 15V
t
off
T
j
= 25
C
T
j
= 125
C
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES,
t
c(on)
, t
c(off)
, (
s)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
0
10
1
10
2
10
3
10
-1
10
-2
V
CC
= 300V
V
D
= 15V
T
j
= 25
C
T
j
= 125
C
t
c(on)
t
c(off)
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING ENERGY, P
SW(on)
, P
SW(off)
, (mJ/PULSE)
SWITCHING LOSS
CHARACTERISTICS (TYPICAL)
10
2
10
1
10
2
10
3
10
0
10
1
10
-1
P
SW(off)
P
SW(on)
V
CC
= 300V
V
D
= 15V
T
j
= 25
C
T
j
= 125
C
COLLECTOR CURRENT, I
E
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (
S)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
1
10
2
10
3
10
-1
10
-2
I
rr
t
rr
V
CC
= 300V
V
D
= 15V
T
j
= 25
C
T
j
= 125
C
10
4
10
2
10
1
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
10
0
10
3
DIODE FORWARD VOLTAGE, V
EC
, (VOLTS)
DIODE FORWARD CURRENT, I
E
, (AMPERES)
DIODE FORWARD CHARACTERISTICS
10
3
10
2
10
1
10
0
T
j
= 25
C
T
j
= 125
C
V
D
= 15V
0
1.0
2.0
3.0
CARRIER FREQUENCY, f
C
, (kHz)
CIRCUIT CURRENT, I
D
, (mA)
CIRCUIT CURRENT VS.
CARRIER FREQUENCY
0
10
20
30
50
0
V
D
= 15V
100
150
T
j
=
25
C
T
j
= 25
C
T
j
= 125
C
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