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Электронный компонент: ICE3BS02L

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F3
ICE3BS02L
Off-Line SMPS Current Mode
Controller with integrated 500V
Startup Cell and Latched off Mode
N e v e r s t o p t h i n k i n g .
Power Management & Supply
Datasheet, Version 1.1, 28 Sep 2005
Edition 2005-09-28
Published by Infineon Technologies AG,
St.-Martin-Strasse 53,
D-81541 Mnchen
Infineon Technologies AG 1999.
All Rights Reserved.
Attention please!
The information herein is given to describe certain components and shall not be considered as warranted characteristics.
Terms of delivery and rights to technical change reserved.
We hereby disclaim any and all warranties, including but not limited to warranties of non-infringement, regarding circuits,
descriptions and charts stated herein.
Infineon Technologies is an approved CECC manufacturer.
Information
For further information on technology, delivery terms and conditions and prices please contact your nearest Infineon Tech-
nologies Office in Germany or our Infineon Technologies Representatives worldwide (see address list).
Warnings
Due to technical requirements components may contain dangerous substances. For information on the types in question
please contact your nearest Infineon Technologies Office.
Infineon Technologies Components may only be used in life-support devices or systems with the express written approval of
Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support
device or system, or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended
to be implanted in the human body, or to support and/or maintain and sustain and/or protect human life. If they fail, it is rea-
sonable to assume that the health of the user or other persons may be endangered.
For questions on technology, delivery and prices please contact the Infineon Technologies Offices in Germany or the Infineon
Technologies Companies and Representatives worldwide: see our webpage at http://www.infineon.com
F3 latched off version

Revision History:
2005-09-28
Datasheet
Previous Version:
V1.0
Page
Subjects (major changes since last revision)
Type
F
OSC
Package
ICE3BS02L
67kHz
PG-DIP-8-6
Version 1.1
3
28 Sep 2005
F3
ICE3BS02L
Off-Line SMPS Current Mode Controller
with integrated 500V Startup Cell and
Latched off Mode
test
PG-DIP-8-6
Description
The F3 Controller provides Active Burst Mode to reach the
lowest Standby Power Requirements <100mW at no load. As
the controller is always active during Active Burst Mode, there
is an immediate response on load jumps without any black out
in the SMPS. In Active Burst Mode the ripple of the output
voltage can be reduced <1%. Furthermore, to increase the
robustness and safety of the system, the device enters into
Latched Off Mode in the cases of Overtemperature,
Overvoltage or Short Winding. The Latched Off Mode can only
be reset by disconnecting the main line. Auto Restart Mode is
entered for cases like open loop or overload. By means of an
internal precise peak current limitation, the dimension of the
transformer and the secondary diode can be lowered which leads
to more cost efficiency. An adjustable blanking window
prevents the IC from entering Auto Restart Mode or Active
Burst Mode unintentionally in case of high load jumps.
Product Highlights
Active Burst Mode to reach the lowest Standby Power
Requirements < 100mW
Latched Off Mode and Auto Restart Mode to increase
robustness and safety of the system
Adjustable Blanking Window for high load jumps to
increase system reliability
PB-free Plating and RoHS compliant
Features
500V Startup Cell switched off after Start Up
Active Burst Mode for lowest Standby Power
@ light load controlled by Feedback Signal
Fast load jump response in Active Burst Mode
67kHz internally fixed switching frequency
Latched Off Mode for Overtemperature Detection
Latched Off Mode for Overvoltage Detection
Latched Off Mode for Short Winding Detection
Auto Restart Mode for Overload and Open Loop
Auto Restart Mode for VCC Undervoltage
Blanking Window for short duration high current
User defined Soft Start
Minimum of external components required
Max Duty Cycle 72%
Overall tolerance of Current Limiting
< 5%
Internal PWM Leading Edge Blanking
Soft driving for low EMI
C
SoftS
C
VCC
C
Bulk
Converter
DC Output
+
ICE3BS02L F3
with Latch off Mode
Snubber
Power
Management
PWM Controller
Current Mode
85 ... 270 VAC
Typical Application
R
Sense
Gate
CS
Startup Cell
HV
Precise Low
Tolerance Peak
Current Limitation
SoftS
FB
GND
VCC
Active Burst Mode
Latched Off Mode
Auto Restart Mode
Control Unit
-
F3
ICE3BS02L
Table of Contents
Page
Version 1.1
4
28 Sep 2005
1
Pin Configuration and Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1
Pin Configuration with PG-DIP-8-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2
Pin Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2
Representative Blockdiagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2
Power Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3
Startup Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4
PWM Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4.1
Oscillator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4.2
PWM-Latch FF1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4.3
Gate Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.5
Current Limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5.1
Leading Edge Blanking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5.2
Propagation Delay Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.6
Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.6.1
Adjustable Blanking Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.6.2
Active Burst Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.6.2.1
Entering Active Burst Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.6.2.2
Working in Active Burst Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.6.2.3
Leaving Active Burst Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.6.3
Protection Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.6.3.1
Latched Off Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.6.3.2
Auto Restart Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1
Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2
Operating Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3.1
Supply Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3.2
Internal Voltage Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3.3
PWM Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3.4
Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3.5
Current Limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.3.6
Driver Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5
Outline Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Version 1.1
5
28 Sep 2005
F3
ICE3BS02L
Pin Configuration and Functionality
1
Pin Configuration and Functionality
1.1
Pin Configuration with PG-DIP-8-6
Figure 1
Pin Configuration PG-DIP-8-6(top view)
Note:
Pin 4 and 5 are shorted within the DIP 8 package.
1.2
Pin Functionality
SoftS (Soft Start & Auto Restart Control)
The SoftS pin combines the functions of Soft Start during
Start Up and error detection for Auto Restart Mode. These
functions are implemented and can be adjusted by means of
an external capacitor at SoftS to ground. This capacitor also
provides an adjustable blanking window for high load jumps,
before the IC enters into Auto Restart Mode.
FB (Feedback)
The information about the regulation is provided by the FB
Pin to the internal Protection Unit and to the internal PWM-
Comparator to control the duty cycle. The FB-Signal
controls in case of light load the Active Burst Mode of the
controller.
CS (Current Sense)
The Current Sense pin senses the voltage developed on the
series resistor inserted in the source of the external
PowerMOS. If CS reaches the internal threshold of the
Current Limit Comparator, the Driver output is immediately
switched off. Furthermore the current information is
provided for the PWM-Comparator to realize the Current
Mode.
Gate
The Gate pin is the output of the internal driver stage
connected to the Gate of an external PowerMOS.
HV (High Voltage)
The HV pin is connected to the rectified DC input voltage. It
is the input for the integrated 500V Startup Cell.
VCC (Power supply)
The VCC pin is the positive supply of the IC. The operating
range is between 8.5V and 21V.
GND (Ground)
The GND pin is the ground of the controller.
Pin
Symbol
Function
1
SoftS
Soft-Start
2
FB
Feedback
3
CS
Current Sense
4
HV
High Voltage Input
5
HV
High Voltage Input
6
Gate
Driver Stage Output
7
VCC
Controller Supply Voltage
8
GND
Controller Ground
Package PG-DIP-8-6
1
6
7
8
4
3
2
5
GND
SoftS
FB
CS
VCC
Gate
HV
HV
Version 1.1
6
28 Sep 2005
F3
ICE3BS02L
Representative Blockdiagram
2
Representative Blockdiagram
Figure 2
Representative Blockdiagram
I
n
te
r
n
a
l
B
i
a
s
V
o
l
t
age
Ref
e
r
enc
e
O
sci
ll
a
t
o
r
Du
t
y
Cy
c
l
e
ma
x
C11
x3
.
7
So
f
t
-
St
a
r
t
C
o
m
par
at
or
C
u
r
r
e
n
t Li
m
i
ti
n
g
PW
M O
P
Cu
r
r
en
t
M
o
d
e
So
f
t
St
a
r
t
C2
C1
21V
4.
0
V
R
FB
P
o
w
e
r
M
a
na
g
e
m
e
nt
C
So
f
t
S
C
VC
C
85 .
.
.
270
V
A
C
C
Bu
l
k
+
Co
nv
er
t
e
r
DC
O
u
t
put
V
OU
T
IC
E
3
B
S
0
2
L
S
nub
ber
Sp
i
k
e
Bl
a
n
k
i
n
g
8.
0us
PW
M
C
o
m
par
at
or
C3
5.
4V
C4
4.
8
V
R
So
f
t
S
Ga
t
e
Dr
i
v
e
r
0.72
Cl
o
c
k
R
Se
n
s
e
Gat
e
0.85V
10
k
D1
T2
C1
0
1.
6
6
V
R
S
Q
VC
C
Act
i
ve
Bu
r
s
t
Mode
A
u
to
R
e
s
t
a
r
t
Mode
&
G7
&
G9
1
G8
&
G1
1
G3
T
h
er
m
a
l
S
h
utd
o
w
n
T
j
>140C
3.
25k
4.
4V
S1
6.5
V
1
T1
P
o
wer
-
Down
Res
e
t
La
t
c
hed O
f
f
M
ode
Res
e
t
V
VC
C
< 6
V
Lat
c
h
ed O
f
f
Mo
d
e
CS
S
o
ftS
GN
D
VC
C
C7
C8
FB
PW
M
Se
c
t
i
o
n
Co
n
t
r
o
l
Un
i
t
FF1
T3
C1
2
&
0.
257
V
Leadi
n
g
E
dge
Bla
n
ki
n
g
220
ns
5k
1
0pF
6.
5
V
G1
0
Sp
i
k
e
Bl
a
n
k
i
n
g
190
ns
1V
5k
1p
F
P
r
o
pagat
i
o
n-
Del
a
y
Compens
a
t
i
o
n
6.
5
V
Unde
r
v
ol
t
a
g
e
Loc
k
o
ut
15V
8.
5
V
V
cs
t
h
HV
VC
C
S
t
a
r
t
up C
e
l
l
G2
-
C6a
3.
4V
C5
1.
32V
C6b
&
G6
4.
0V
&
G1
1
&
G5
F3
ICE3BS02L
Functional Description
Version 1.1
7
28 Sep 2005
3
Functional Description
All values which are used in the functional description are
typical values. For calculating the worst cases the min/max
values which can be found in section 4 Electrical
Characteristics have to be considered.
3.1
Introduction
The F3 is the further development of the F2 to meet the
requirements for the lowest Standby Power at minimum load
and no load conditions. A new fully integrated Standby
Power concept is implemented into the IC in order to keep
the application design easy. Compared to F2 no further
external parts are needed to achieve the lowest Standby
Power. An intelligent Active Burst Mode is used for this
Standby Mode. After entering this mode there is still a full
control of the power conversion by the secondary side via the
same optocoupler that is used for the normal PWM control.
The response on load jumps is optimized. The voltage ripple
on V
out
is minimized. V
out
is further on well controlled in this
mode.
The usually external connected RC-filter in the feedback line
after the optocoupler is integrated in the IC to reduce the
external part count.
Furthermore a high voltage startup cell is integrated into the
IC which is switched off once the Undervoltage Lockout on-
threshold of 15V is exceeded. The external startup resistor is
no longer necessary. Power losses are therefore reduced.
This increases the efficiency under light load conditions
drastically.
The Soft-Start capacitor is also used for providing an
adjustable blanking window for high load jumps. During this
time window the overload detection is disabled. With this
concept no further external components are necessary to
adjust the blanking window.
In order to increase the robustness and safety of the system,
the IC provides 2 levels of protection modes: Latched Off
Mode and Auto Restart Mode. The Latched Off Mode is only
entered under dangerous conditions which can damage the
SMPS if not switched off immediately. A restart of the
system can only be done by disconnecting the AC line.
The Auto Restart Mode reduces the average power
conversion to a minimum under unsafe operating conditions.
This is necessary for a prolonged fault condition which could
otherwise lead to a destruction of the SMPS over time. Once
the malfunction is removed, normal operation is
automatically initiated after the next Start Up Phase.
The internal precise peak current limitation reduces the costs
for the transformer and the secondary diode. The influence
of the change in the input voltage on the power limitation can
be avoided together with the integrated Propagation Delay
Compensation. Therefore the maximum power is nearly
independent on the input voltage which is required for wide
range SMPS. There is no need for an extra over-sizing of the
SMPS, e.g. the transformer or PowerMOS.
3.2
Power Management
Figure 3
Power Management
The Undervoltage Lockout monitors the external supply
voltage V
VCC
. When the SMPS is plugged to the main line
the internal Startup Cell is biased and starts to charge the
external capacitor C
VCC
which is connected to the VCC pin.
This VCC charge current which is provided by the Startup
Cell from the HV pin is 1.05mA. When V
VCC
exceeds the on-
threshold V
CCon
=15V the internal voltage reference and bias
circuit are switched on. Then the Startup Cell is switched off
by the Undervoltage Lockout and therefore no power losses
present due to the connection of the Startup Cell to the bus
voltage (HV). To avoid uncontrolled ringing at switch-on a
hysteresis is implemented. The switch-off of the controller
can only take place after Active Mode was entered and V
VCC
falls below 8.5V.
The maximum current consumption before the controller is
activated is about 160
A.
When V
VCC
falls below the off-threshold V
CCoff
=8.5V the
internal reference is switched off and the Power Down reset
let T1 discharging the soft-start capacitor C
SoftS
at pin SoftS.
Internal Bias
Voltage
Reference
Power Management
Latched Off Mode
Reset
V
VCC
< 6V
6.5V
Latched Off Mode
Startup Cell
VCC
Undervoltage Lockout
15V
8.5V
HV
T1
Power-Down Reset
SoftS
Active Burst Mode
Auto Restart Mode
Version 1.1
8
28 Sep 2005
F3
ICE3BS02L
Functional Description
Thus it is ensured that at every startup cycle the voltage ramp
at pin SoftS starts at zero.
The internal Voltage Reference is switched off if Latched
Off Mode or Auto Restart Mode is entered. The current
consumption is then reduced to 300
A.
Once the malfunction condition is removed, this block will
then turn back on. The recovery from Auto Restart Mode
does not require disconnecting the SMPS from the AC line.
In case Latched Off Mode is entered, VCC needs to be
lowered below 6V to reset the Latched Off Mode. This is
done usually by disconnecting the SMPS from the AC line.
When Active Burst Mode is entered the internal Bias is
switched off in order to reduce the current consumption
below 1.05mA while keeping the Voltage Reference still
active as this is necessary in this mode.
3.3
Startup Phase
Figure 4
Soft Start
At the beginning of the Startup Phase, the IC provides a Soft
Start duration whereby it controls the maximum primary
current by means of a duty cycle limitation. A signal V
SoftS
which is generated by the external capacitor C
Softs
in
combination with the internal pull up resistor R
SoftS
,
determines the duty cycle until V
SoftS
exceeds 4V.
When the Soft Start begins, C
SoftS
is immediately charged up
to approx. 1V by T2. Therefore the Soft Start Phase takes
place between 1V and 4V. Above V
SoftsS
= 4V there is no
longer duty cycle limitation DC
max
which is controlled by
comparator C7 since comparator C2 blocks the gate G7 (see
Figure 4). This maximum charge current in the very first
stage when V
SoftS
is below 1V, is limited to 1.32mA.
Figure 5
Startup Phase
By means of this extra charge stage, there is no delay in the
beginning of the Startup Phase when there is still no
switching. Furthermore Soft Start is finished at 4V to have
faster the maximum power capability. The duty cycles DC
1
and DC
2
are depending on the mains and the primary
inductance of the transformer. The limitation of the primary
current by DC
2
is related to V
SoftS
= 4V. But DC
1
is related
to a maximum primary current which is limited by the
internal Current Limiting with CS = 1V. Therefore the
maximum Startup Phase is divided into a Soft Start Phase
until t1 and a phase from t1 until t2 where maximum power
is provided if demanded by the FB signal.
Soft-Start
Comparator
Soft Start
&
G7
C7
C
SoftS
R
SoftS
T2
3.25k
6.5V
T3
1V
SoftS
Gate Driver
0.85V
x3.7
PWM OP
CS
4V
C2
DC
max
DC
1
DC
2
t
t
V
SoftS
max. Soft Start Phase
1V
4V
5.4V
max. Startup Phase
t1
t2
F3
ICE3BS02L
Functional Description
Version 1.1
9
28 Sep 2005
3.4
PWM Section
Figure 6
PWM Section
3.4.1
Oscillator
The oscillator generates a fixed frequency. The switching
frequency for ICE3BS02L is f
OSC
= 67kHz. A resistor, a
capacitor and a current source and current sink which
determine the frequency are integrated. The charging and
discharging current of the implemented oscillator capacitor
are internally trimmed, in order to achieve a very accurate
switching frequency. The ratio of controlled charge to
discharge current is adjusted to reach a maximum duty cycle
limitation of D
max
=0.72.
3.4.2
PWM-Latch FF1
The oscillator clock output provides a set pulse to the PWM-
Latch when initiating the external Power Switch conduction.
After setting the PWM-Latch can be reset by the PWM
comparator, the Soft Start comparator or the Current-Limit
comparator. In case of resetting, the driver is shut down
immediately.
3.4.3
Gate Driver
The Gate Driver is a fast totem pole gate drive which is
designed to avoid cross conduction currents and which is
equipped with a zener diode Z1 (see Figure 7) in order to
improve the control of the Gate attached power transistors as
well as to protect them against undesirable gate
overvoltages.
Figure 7
Gate Driver
The driver-stage is optimized to minimize EMI and to
provide high circuit efficiency. This is done by reducing the
switch on slope when exceeding the external Power Switch
threshold. This is achieved by a slope control of the rising
edge at the driver's output (see Figure 8).
Figure 8
Gate Rising Slope
Thus the leading switch on spike is minimized. When the
external Power Switch is switched off, the falling shape of
the driver is slowed down when reaching 2V to prevent an
overshoot below ground. Furthermore the driver circuit is
designed to eliminate cross conduction of the output stage.
During powerup when VCC is below the undervoltage
lockout threshold V
VCCoff
, the output of the Gate Driver is
low to disable power transfer to the secondary side.
Oscillator
Duty
Cycle
max
Gate
Driver
0.72
Clock
&
G9
1
G8
PWM Section
FF1
R
S
Q
Gate
Soft Start
Comparator
PWM
Comparator
Current
Limiting
Z1
VCC
1
PWM-Latch
Gate
t
V
Gate
5V
C
Load
= 1nF
ca. t = 130ns
F3
ICE3BS02L
Functional Description
Version 1.1
10
28 Sep 2005
3.5
Current Limiting
Figure 9
Current Limiting Block
There is a cycle by cycle Current Limiting realized by the
Current-Limit comparator C10 to provide an overcurrent
detection. The source current of the external Power Switch is
sensed via an external sense resistor R
Sense
. By means of
R
Sense
the source current is transformed to a sense voltage
V
Sense
which is fed into the pin CS. If the voltage V
Sense
exceeds the internal threshold voltage V
csth
the comparator
C10 immediately turns off the gate drive by resetting the
PWM Latch FF1. A Propagation Delay Compensation is
added to support the immediate shut down without delay of
the Power Switch in case of Current Limiting. The influence
of the AC input voltage on the maximum output power can
thereby be avoided.
To prevent the Current Limiting from distortions caused by
leading edge spikes a Leading Edge Blanking is integrated in
the current sense path for the comparators C10, C12 and the
PWM-OP.
The output of comparator C12 is activated by the Gate G10
if Active Burst Mode is entered. Once activated the current
limiting is thereby reduced to 0.257V. This voltage level
determines the power level when the Active Burst Mode is
left if there is a higher power demand.
A further comparator C11 is implemented to detect
dangerous current levels which could occur if there is a short
winding in the transformer or the secondary diode is shorten.
To ensure that there is no accidentally entering of the
Latched Mode by the comparator C11 a spike blanking with
190ns is integrated in the output path of comparator C11.
3.5.1
Leading Edge Blanking
Figure 10
Leading Edge Blanking
Each time when the external Power Switch is switched on, a
leading edge spike is generated due to the primary-side
capacitances and secondary-side rectifier reverse recovery
time. This spike can cause the gate drive to switch off
unintentionally. To avoid a premature termination of the
switching pulse, this spike is blanked out with a time
constant of t
LEB
= 220ns. During this time, the gate drive will
not be switched off.
3.5.2
Propagation Delay Compensation
In case of overcurrent detection, the switch-off of the
external Power Switch is delayed due to the propagation
delay of the circuit. This delay causes an overshoot of the
peak current I
peak
which depends on the ratio of dI/dt of the
peak current (see Figure 11).
Figure 11
Current Limiting
The overshoot of Signal2 is bigger than of Signal1 due to the
steeper rising waveform. This change in the slope is
depending on the AC input voltage. Propagation Delay
Compensation is integrated to limit the overshoot
dependency on dI/dt of the rising primary current. That
means the propagation delay time between exceeding the
current sense threshold V
csth
and the switch off of the
external Power Switch is compensated over temperature
C11
Current Limiting
C10
1.66V
C12
&
0.257V
Leading
Edge
Blanking
220ns
G10
Spike
Blanking
190ns
Propagation-Delay
Compensation
V
csth
Active Burst
Mode
PWM Latch
FF1
10k
D1
1pF
PWM-OP
CS
Latched Off
Mode
t
V
Sense
V
csth
t
LEB
= 220ns
t
I
Sense
I
Limit
t
Propagation Delay
I
Overshoot1
I
peak1
Signal1
Signal2
I
Overshoot2
I
peak2
F3
ICE3BS02L
Functional Description
Version 1.1
11
28 Sep 2005
within a wide range. Current Limiting is now possible in a
very accurate way.
E.g. I
peak
= 0.5A with R
Sense
= 2. Without Propagation Delay
Compensation the current sense threshold is set to a static
voltage level V
csth
=1V. A current ramp of
dI/dt = 0.4A/s, that means dV
Sense
/dt = 0.8V/s, and a
propagation delay time of i.e. t
Propagation Delay
=180ns leads
then to an I
peak
overshoot of 14.4%. By means of propagation
delay compensation the overshoot is only about 2% (see
Figure 12).
Figure 12
Overcurrent Shutdown
The Propagation Delay Compensation is realized by means
of a dynamic threshold voltage V
csth
(see Figure 13). In case
of a steeper slope the switch off of the driver is earlier to
compensate the delay.
Figure 13
Dynamic Voltage Threshold V
csth
3.6
Control Unit
The Control Unit contains the functions for Active Burst
Mode, Auto Restart Mode and Latched Off Mode. The
Active Burst Mode and the Auto Restart Mode are combined
with an Adjustable Blanking Window which is depending on
the external Soft Start capacitor. By means of this Adjustable
Blanking Window, the IC avoids entering into these two
modes accidentally. Furthermore it also provides a certain
time whereby the overload detection is delayed. This delay
is useful for applications which normally works with a low
current and occasionally require a short duration of high
current.
3.6.1
Adjustable Blanking Window
Figure 14
Adjustable Blanking Window
V
SoftS
is clamped at 4.4V by the closed switch S1 after the
SMPS is settled. If overload occurs V
FB
is exceeding 4.8V.
Auto Restart Mode can't be entered as the gate G5 is still
blocked by the comparator C3. But after V
FB
has exceeded
4.8V the switch S1 is opened via the gate G2. The external
Soft Start capacitor can now be charged further by the
integrated pull up resistor R
SoftS
. The comparator C3 releases
the gates G5 and G6 once V
Softs
has exceeded 5.4V.
Therefore there is no entering of Auto Restart Mode possible
during this charging time of the external capacitor C
SoftS
. The
0,9
0,95
1
1,05
1,1
1,15
1,2
1,25
1,3
0
0,2
0,4
0,6
0,8
1
1,2
1,4
1,6
1,8
2
with compensation
without compensation
dt
dV
Sense
s
V
Se
ns
e
V
V
t
V
csth
V
OSC
Signal1
Signal2
V
Sense
Propagation Delay
max. Duty Cycle
off time
t
C3
5.4V
C4
4.8V
C5
1.32V
&
G5
&
G6
4.4V
S1
1
G2
Control Unit
5k
Active
Burst
Mode
Auto
Restart
Mode
R
SoftS
6.5V
SoftS
FB
F3
ICE3BS02L
Functional Description
Version 1.1
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28 Sep 2005
same procedure happens to the external Soft Start capacitor
if a low load condition is detected by comparator C5 when
V
FB
is falling below 1.32V. Only after V
SoftS
has exceeded
5.4V and V
FB
is still below 1.32V Active Burst Mode is
entered.
3.6.2
Active Burst Mode
The controller provides Active Burst Mode for low load
conditions at V
OUT
. Active Burst Mode increases
significantly the efficiency at light load conditions while
supporting a low ripple on V
OUT
and fast response on load
jumps. During Active Burst Mode which is controlled only
by the FB signal the IC is always active and can therefore
immediately response on fast changes at the FB signal. The
Startup Cell is kept switched off to avoid increased power
losses for the self supply.
Figure 15
Active Burst Mode
The Active Burst Mode is located in the Control Unit. Figure
15 shows the related components.
3.6.2.1
Entering Active Burst Mode
The FB signal is always observed by the comparator C5 if
the voltage level falls below 1.32V. In that case the switch S1
is released which allows the capacitor C
SoftS
to be charged
starting from the clamped voltage level at 4.4V in normal
operating mode. If V
SoftS
exceeds 5.4V the comparator C3
releases the gate G6 to enter the Active Burst Mode. The
time window that is generated by combining the FB and
SoftS signals with gate G6 avoids a sudden entering of the
Active Burst Mode due to large load jumps. This time
window can be adjusted by the external capacitor C
SoftS
.
After entering Active Burst Mode a burst flag is set and the
internal bias is switched off in order to reduce the current
consumption of the IC down to approx. 1.05mA. In this Off
State Phase the IC is no longer self supplied so that therefore
C
VCC
has to provide the VCC current (see Figure 16).
Furthermore gate G11 is then released to start the next burst
cycle once V
FB
has 3.4V exceeded.
It has to be ensured by the application that the VCC remains
above the Undervoltage Lockout Level of 8.5V to avoid that
the Startup Cell is accidentally switched on. Otherwise
power losses are significantly increased. The minimum VCC
level during Active Burst Mode is depending on the load
conditions and the application. The lowest VCC level is
reached at no load conditions at V
OUT
.
3.6.2.2
Working in Active Burst Mode
After entering the Active Burst Mode the FB voltage rises as
V
OUT
starts to decrease due to the inactive PWM section.
Comparator C6a observes the FB signal if the voltage level
4V is exceeded. In that case the internal circuit is again
activated by the internal Bias to start with switching. As now
in Active Burst Mode the gate G10 is released the current
limit is only 0.257V to reduce the conduction losses and to
avoid audible noise. If the load at V
OUT
is still below the
starting level for the Active Burst Mode the FB signal
decreases down to 3.4V. At this level C6b deactivates again
the internal circuit by switching off the internal Bias. The
gate G11 is released as after entering Active Burst Mode the
burst flag is set. If working in Active Burst Mode the FB
voltage is changing like a saw tooth between 3.4V and 4V
(see Figure 16).
3.6.2.3
Leaving Active Burst Mode
The FB voltage immediately increases if there is a high load
jump. This is observed by comparator C4. As the current
limit is ca. 26% during Active Burst Mode a certain load
jump is needed that FB can exceed 4.8V. At this time C4
resets the Active Burst Mode which also blocks C12 by the
C3
5.4V
C4
4.8V
C6a
4.0V
1.32V
FB
Control Unit
Active
Burst
Mode
4.4V
S1
5k?
Internal Bias
R
SoftS
6.5V
SoftS
&
G10
Current
Limiting
&
G6
C6b
3.4V
&
G11
C5
F3
ICE3BS02L
Functional Description
Version 1.1
13
28 Sep 2005
gate G10. Maximum current can now be provided to
stabilize V
OUT
.
Figure 16
Signals in Active Burst Mode
3.6.3
Protection Modes
The IC provides several protection features which are
separated into two categories. Some enter Latched Off
Mode, the others enter Auto Restart Mode. The Latched Off
Mode can only be reset if VCC is falling below 6V. Both
modes prevent the SMPS from destructive states. The
following table shows the relationship between possible
system failures and the chosen protection modes.
3.6.3.1
Latched Off Mode
Figure 17
Latched Off Mode
The VCC voltage is observed by comparator C1 if 21V is
exceeded. The output of C1 is combined with the output of
C4 which observes FB signal if 4.8V is exceeded. Therefore
the overvoltage detection is only activated if the FB signal is
1.32V
4.00V
4.80V
V
FB
4.40V
5.40V
V
SoftS
t
t
0.257V
1.00V
V
CS
8.5V
V
VCC
t
t
1.05mA
I
VCC
t
7.2mA
V
OUT
t
Max. Ripple < 1%
Blanking Window
Current limit level during
Active Burst Mode
3.40V
Entering Active
Burst Mode
Leaving Active
Burst Mode
VCC Overvoltage
Latched Off Mode
Overtemperature
Latched Off Mode
Short Winding/Short Diode
Latched Off Mode
Overload Auto
Restart
Mode
Open Loop
Auto Restart Mode
VCC Undervoltage
Auto Restart Mode
Short Optocoupler
Auto Restart Mode
C1
21V
Spike
Blanking
8.0us
&
G1
1
G3
Thermal Shutdown
T
j
>140C
Latched
Off Mode
VCC
C4
4.8V
FB
C11
1.66V
Spike
Blanking
190ns
CS
Voltage
Reference
Control Unit
Latched Off
Mode Reset
V
VCC
< 6V
F3
ICE3BS02L
Functional Description
Version 1.1
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28 Sep 2005
outside the operating range > 4.8V, e.g. when Open Loop
happens. This means any small voltage overshoots of V
VCC
during normal operating can not start the Latched Off Mode.
The internal Voltage Reference is switched off once Latched
Off Mode is entered in order to reduce the current
consumption of the IC as much as possible. Latched Off
Mode can only be reset by decreasing V
VCC
< 6V. In this
stage, only the UVLO is working which controls the Startup
Cell by switching on/off at V
VCCon
/V
VCCoff
. During this
phase, the average current consumption is only 300
A. As
there is no longer a self- supply by the auxiliary winding,
VCC drops. The Undervoltage Lockout switches on the
integrated Startup Cell when VCC falls below 8.5V. The
Startup Cell is switched off again when VCC has exceeded
15V. Once the Latched Off Mode was entered, there is no
Start Up Phase after VCC has exceeded the switch-on level
of the Undervoltage Lockout. Therefore VCC changes
between the switch-on and switch-off levels of the
Undervoltage Lockout with a saw tooth shape (see Figure
18).
Figure 18
Signals in Latched Off Mode
The Thermal Shutdown block monitors the junction
temperature of the IC. After detecting a junction temperature
higher than 140C, Latched Off Mode is entered.
The signals coming from the temperature detection and VCC
overvoltage detection are fed into a spike blanking with a
time constant of 8.0
s to ensure system reliability.
Furthermore, a short winding or short diode on the secondary
side can be detected by the comparator C11 which is in
parallel to the propagation delay compensated current limit
comparator C10. In normal operating mode comparator C10
keeps the maximum level of the CS signal at 1V. If there is
a failure such as short winding or short diode, C10 is no
longer able to limit the CS signal at 1V. C11 detects then the
over current and enters immediately the Latched Off Mode
to keep the SMPS in a safe stage.
3.6.3.2
Auto Restart Mode
Figure 19
Auto Restart Mode
In case of Overload or Open Loop, FB exceeds 4.8V which
will be observed by C4. At this time S1 is released that V
SoftS
can increase. If V
SoftS
exceeds 5.4V which is observed by C3,
Auto Restart Mode is entered as both inputs of the gate G5
are high. In combining the FB and SoftS signals, there is a
blanking window generated which prevents the system to
enter Auto Restart Mode due to large load jumps. This time
window is the same as for the Active Burst Mode and can
therefore be adjusted by the external C
SoftS
.
In case of VCC undervoltage, the IC enters into the Auto
Restart Mode and starts a new startup cycle.
Short Optocoupler also leads to VCC undervoltage as there
is no self supply after activating the internal reference and
bias.
In contrast to the Latched Off Mode, there is always a Startup
Phase with switching cycles in Auto Restart Mode. After this
Start Up Phase, the conditions are again checked whether the
failure mode is still present. Normal operation is resumed
once the failure mode is removed that had caused the Auto
Restart Mode.
8.5V
t
I
VCCStart
t
1.05mA
V
OUT
V
VCC
15V
C3
5.4V
C4
4.8V
&
G5
4.4V
S1
1
G2
Control Unit
5k
Auto
Restart
Mode
R
SoftS
6.5V
SoftS
FB
Voltage
Reference
F3
ICE3BS02L
Electrical Characteristics
Version 1.1
15
28 Sep 2005
4
Electrical Characteristics
Note:
All voltages are measured with respect to ground (Pin 8). The voltage levels are valid if other ratings are not
violated.
4.1
Absolute Maximum Ratings
Note:
Absolute maximum ratings are defined as ratings, which when being exceeded may lead to destruction of the
integrated circuit. For the same reason make sure, that any capacitor that will be connected to pin 7 (VCC) is
discharged before assembling the application circuit.
4.2
Operating Range
Note:
Within the operating range the IC operates as described in the functional description.
Parameter
Symbol
Limit Values
Unit
Remarks
min.
max.
HV Voltage
V
HV
-
500V
V
VCC Supply Voltage
V
VCC
-0.3
22
V
FB Voltage
V
FB
-0.3
6.5
V
SoftS Voltage
V
SoftS
-0.3
6.5
V
Gate Voltage
V
Gate
-0.3
22
V
Internally clamped at 11.5V
CS Voltage
V
CS
-0.3
6.5
V
Junction Temperature
T
j
-40
150
C
Storage Temperature
T
S
-55
150
C
Total Power Dissipation
P
tot
-
0.9
W
T
amb
< 50C
Thermal Resistance
Junction-Ambient
R
thJA
-
90
K/W
ESD Capability(incl. HV Pin)
V
ESD
-
3
kV
Human body model
1)
1)
According to EIA/JESD22-A114-B (discharging a 100pF capacitor through a 1.5k
series resistor)
Parameter
Symbol
Limit Values
Unit
Remarks
min.
max.
VCC Supply Voltage
V
VCC
V
VCCoff
20
V
Junction Temperature of Controller T
jCon
-25
130
C
Max value limited due to thermal shut
down of controller
F3
ICE3BS02L
Electrical Characteristics
Version 1.1
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28 Sep 2005
4.3
Characteristics
4.3.1
Supply Section
Note:
The electrical characteristics involve the spread of values within the specified supply voltage and junction
temperature range T
J
from 25
C to 130 C. Typical values represent the median values, which are related to
25C. If not otherwise stated, a supply voltage of V
CC
= 15 V is assumed.
4.3.2
Internal Voltage Reference
Parameter
Symbol
Limit Values
Unit
Test Condition
min.
typ.
max.
Start Up Current
I
VCCstart
-
160
220
A
V
VCC
=14V
VCC Charge Current
I
VCCcharge1
0.55
1.05
1.60
mA
V
VCC
= 0V
I
VCCcharge2
-
0.88
-
mA
V
VCC
=14V
Leakage Current
of Start Up Cell
I
StartLeak
-
0.2
20
A
V
VCC
=16V, V
HV
= 450V
Supply Current with
Inactive Gate
I
VCCsup1
-
5.5
7.0
mA
Supply Current with Active Gate I
VCCsup2
-
6.5
8.0
mA
V
SoftS
= 4.4V
I
FB
= 0, C
Load
=1nF
Supply Current in
Latched Off Mode
I
VCClatch
-
300
-
A
I
FB
= 0
I
Softs
= 0
Supply Current in
Auto Restart Mode with
Inactive Gate
I
VCCrestart
-
300
-
A
I
FB
= 0
I
Softs
= 0
Supply Current in
Active Burst Mode
with Inactive Gate
I
VCCburst1
-
1.05
1.25
mA
V
VCC
=15V
V
FB
= 3.7V, V
SoftS
= 4.4V
I
VCCburst2
-
0.95
1.15
mA
V
VCC
= 9.5V
V
FB
= 3.7V, V
SoftS
= 4.4V
VCC Turn-On Threshold
VCC Turn-Off Threshold
VCC Turn-On/Off Hysteresis
V
VCCon
V
VCCoff
V
VCChys
14.2
8.0
-
15.0
8.5
6.5
15.8
9.0
-
V
V
V
Parameter
Symbol
Limit Values
Unit
Test Condition
min.
typ.
max.
Trimmed Reference Voltage
V
REF
6.37
6.50
6.63
V
measured at pin FB
I
FB
= 0
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Electrical Characteristics
Version 1.1
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28 Sep 2005
4.3.3
PWM Section
4.3.4
Control Unit
Parameter
Symbol
Limit Values
Unit
Test Condition
min.
typ.
max.
Fixed Oscillator Frequency
f
OSC1
61
67
73
kHz
f
OSC2
63
67
71
kHz
T
j
= 25C
Max. Duty Cycle
D
max
0.67
0.72
0.77
Min. Duty Cycle
D
min
0
-
-
V
FB
< 0.3V
PWM-OP Gain
A
V
3.5
3.7
3.9
Voltage Ramp Max Level
V
Max-Ramp
-
0.85
-
V
V
FB
Operating Range Min Level
V
FBmin
0.3
0.7
-
V
V
FB
Operating Range Max level
V
FBmax
-
-
4.75
V
CS=1V, limited by
Comparator C4
1)
1)
The parameter is not subjected to production test - verified by design/characterization
FB Pull-Up Resistor
R
FB
16
20
27
k
SoftS Pull-Up Resistor
R
SoftS
39
50
62
k
Parameter
Symbol
Limit Values
Unit
Test Condition
min.
typ.
max.
Deactivation Level for SoftS
Comparator C7 by C2
V
SoftSC2
3.85
4.00
4.15
V
V
FB
> 5V
Clamped V
SoftS
Voltage during
Normal Operating Mode
V
SoftSclmp
4.23
4.40
4.57
V
V
FB
= 4V
Activation Limit of
Comparator C3
V
SoftSC3
5.20
5.40
5.60
V
V
FB
> 5V
SoftS Startup Current
I
SoftSstart
-
1.3
-
mA
V
SoftS
= 0V
Over Load & Open Loop Detection
Limit for Comparator C4
V
FBC4
4.62
4.80
4.98
V
V
SoftS
> 5.6V
Active Burst Mode Level for
Comparator C5
V
FBC5
1.23
1.30
1.37
V
V
SoftS
> 5.6V
Active Burst Mode Level for
Comparator C6a
V
FBC6a
3.85
4.00
4.15
V
After Active Burst Mode
is entered
Active Burst Mode Level for
Comparator C6b
V
FBC6b
3.25
3.40
3.55
V
After Active Burst Mode
is entered
F3
ICE3BS02L
Electrical Characteristics
Version 1.1
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28 Sep 2005
Note:
The trend of all the voltage levels in the Control Unit is the same regarding the deviation except V
VCCOVP
and V
VCCPD
4.3.5
Current Limiting
Overvoltage Detection Limit
V
VCCOVP
20
21
22
V
V
FB
> 5V
Latched Thermal Shutdown
1)
T
jSD
130
140
150
C
Spike Blanking
t
Spike
-
8.0
-
s
Power Down Reset for
Latched Mode
V
VCCPD
4.0
6.0
7.5
V
After Latched Off Mode
is entered
1)
The parameter is not subjected to production test - verified by design/characterization
Parameter
Symbol
Limit Values
Unit
Test Condition
min.
typ.
max.
Peak Current Limitation
(incl. Propagation Delay Time of
external MOS)
V
csth
0.97
1.02
1.07
V
dV
sense
/ dt = 0.6V/
s
(see Figure 12)
Peak Current Limitation during
Active Burst Mode
V
CS2
0.232
0.257
0.282
V
Leading Edge Blanking
t
LEB
-
220
-
ns
V
SoftS
= 4.4V
CS Input Bias Current
I
CSbias
-1.0
-0.2
0
A
V
CS
=0V
Over Current Detection for
Latched Off Mode
V
CS1
1.570
1.66
1.764
V
CS Spike Blanking for Comparator
C11
t
CSspike
-
190
-
ns
Parameter
Symbol
Limit Values
Unit
Test Condition
min.
typ.
max.
F3
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Electrical Characteristics
Version 1.1
19
28 Sep 2005
4.3.6
Driver Section
Parameter
Symbol
Limit Values
Unit
Test Condition
min.
typ.
max.
GATE Low Voltage
V
GATElow
-
-
1.2
V
V
VCC
= 5 V
I
Gate
= 5 mA
-
-
1.5
V
V
VCC
= 5 V
I
Gate
= 20 mA
-
0.8
-
V
I
Gate
= 0 A
-
1.6
2.0
V
I
Gate
= 20 mA
-0.2
0.2
-
V
I
Gate
= -20 mA
GATE High Voltage
V
GATEhigh
-
11.5
-
V
V
VCC
= 20V
C
L
= 4.7nF
-
10.5
-
V
V
VCC
= 11V
C
L
= 4.7nF
-
7.5
-
V
V
VCC
= V
VCCoff
+ 0.2V
C
L
= 4.7nF
GATE Rise Time
(incl. Gate Rising Slope)
t
rise
-
150
-
ns
V
Gate
= 2V ...9V
1)
C
L
= 4.7nF
1)
Transient reference value
GATE Fall Time
t
fall
-
55
-
ns
V
Gate
= 9V ...2V
1)
C
L
= 4.7nF
GATE Current, Peak,
Rising Edge
I
GATE
-0.5
-
-
A
C
L
= 4.7nF
2)
2)
The parameter is not subjected to production test - verified by design/characterization
GATE Current, Peak,
Falling Edge
I
GATE
-
-
0.7
A
C
L
= 4.7nF
2)
Version 1.1
20
28 Sep 2005
F3
ICE3BS02L
Outline Dimension
5
Outline Dimension
Figure 20 PG-DIP-8-6 (Leadfree Plating Plastic Dual In-Line Outline)
Dimensions in mm
PG-DIP-8-6
(Leadfree Plating
Plastic Dual In-Line Outline)
Qualitt hat fr uns eine umfassende
Bedeutung. Wir wollen allen Ihren
Ansprchen in der bestmglichen Weise
gerecht werden. Es geht uns also nicht nur
um die Produktqualitt unsere
Anstrengungen gelten gleichermaen der
Lieferqualitt und Logistik, dem Service
und Support sowie allen sonstigen
Beratungs- und Betreuungsleistungen.
Dazu gehrt eine bestimmte Geisteshaltung
unserer Mitarbeiter. Total Quality im
Denken und Handeln gegenber Kollegen,
Lieferanten und Ihnen, unserem Kunden.
Unsere Leitlinie ist jede Aufgabe mit ,,Null
Fehlern" zu lsen in offener Sichtweise
auch ber den eigenen Arbeitsplatz hinaus
und uns stndig zu verbessern.
Unternehmensweit orientieren wir uns
dabei auch an ,,top" (Time Optimized
Processes), um Ihnen durch grere
Schnelligkeit den entscheidenden
Wettbewerbsvorsprung zu verschaffen.
Geben Sie uns die Chance, hohe Leistung
durch umfassende Qualitt zu beweisen.
Wir werden Sie berzeugen.
Quality takes on an allencompassing
significance at Semiconductor Group. For
us it means living up to each and every one
of your demands in the best possible way.
So we are not only concerned with product
quality. We direct our efforts equally at
quality of supply and logistics, service and
support, as well as all the other ways in
which we advise and attend to you.
Part of this is the very special attitude of our
staff. Total Quality in thought and deed,
towards co-workers, suppliers and you, our
customer. Our guideline is "do everything
with zero defects", in an open manner that is
demonstrated beyond your immediate
workplace, and to constantly improve.
Throughout the corporation we also think in
terms of Time Optimized Processes (top),
greater speed on our part to give you that
decisive competitive edge.
Give us the chance to prove the best of
performance through the best of quality
you will be convinced.
h t t p : / / w w w . i n f i n e o n . c o m
Total Quality Management
Published by Infineon Technologies AG